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The Ultimate Mini Truck Checklist In 2022

Mini trucks, also known as Japanese Kei trucks, are tiny but practical light trucks that are usually seen around, devoid of even understanding what they were. Manufacturing businesses, distribution corporations, sellers at farmers’ markets, delivering companies, etc., occasionally use these small compact vehicles.

What Is Considered A Mini Truck?

A truck that falls under the Japanese Kei truck or Kei-class truck classification for engine and size displacement is considered a mini truck. However, this would mean that the truck must be less than:

  • 58 inches wider
  • 134 inches long
  • 79 inches high

The engines for the Japanese mini trucks shall be 660 CC or less. Moreover, these mini trucks generally weigh less than 1500 pounds. These specifications are designed and manufactured to work well in the tight areas of Japanese cities. In addition, most of these trucks can reach a maximum speed of 75 Miles per hour (approximately 120.7 Kilometers per hour). Characteristically, they can transport goods and other materials of approximately 800 pounds (around 362 kg). The ability to carry these goods makes them the best work vehicles and flexible.

The Ultimate Mini Truck Checklist

Mini trucks make the world go round as they deliver goods across the world. However, did you know that the trucking industry in the United States of America generates more than 732 billion USD annually?

Moreover, like other trucks worldwide, Japanese mini trucks need timely and proper maintenance. Someone who possesses hundreds or even dozens of mini trucks needs a more structured way to maintain these trucks.

Well, that is where the ultimate mini truck maintenance checklist is important. With a specific list, repairs and other maintenance work can drift smoothly and ideally keep the task force running.

Benefits of a Truck Maintenance Checklist

Having a truck maintenance checklist can make the maintenance process more efficiently irrespective of whether you have a single truck or hundreds of them. With a maintained checklist, you can get all the parts of the mini truck checked by the mechanic without missing out on anything. Moreover, this can save you later from running into any sort of problem.

In addition, mini truck maintenance checklists provide the exact order of maintenance activities that can help you finish the job in less time. Therefore, the overall competence of the process rises.

Certainly, the final thing any business or corporation relies on is trucks. They must not want to sit idle and wait for the trucks to get fixed instead of delivering their goods.

Primarily, a checklist can help you get the maintenance done in time and save your extensive business costs of repairing at odd times. Moreover, by identifying problems early, you can avoid severe damage to the Kei truck and evade complete repairs within time.

1. Mini Truck Checklist

Mini truck maintenance checklists can differ depending on the truck you are using. Even though several maintenance items in the checklist are common, others are more precise to the design, engine, and type of the truck. Let us look at the checklist for mini-trucks:

  • Transmission Fluid
  • Engine Oil Level & State
  • Air Filter
  • Engine Oil Filter
  • Brake Fluid
  • Suspension
  • Drive Belt
  • Driveshaft
  • Serpentine Belt
  • Steering
  • CV Joints
  • Cooling System
  • Tires
  • Fuel System
  • Transmission & Engine Mounts
  • Exhaust System
  • Electrical Systems
  • Wheels & Rims
  • Braking System
  • Seatbelts
  • Undercarriage & Frame
  • Windshield
  • Wipers
  • Wiper Fluid
  • Horn
  • Tail Lights
  • Headlights
  • Brake Lights
  • Reverse Lights
  • Blinkers
  • Auxiliary Systems

2. Minor Maintenance (For Vehicles Less Than 500 Hours Of Use)

In addition to the above checklist, for the vehicles that have been used for less than 500 hours, here is a must-do checklist for a healthier performance:

  • Clean The Radiator Exterior
  • Change The Fuel Filter
  • Substitute The Spark Plugs For Gas-Run Forklifts
  • Replace The Points
  • Replace The Condenser
  • Clean The LPG Filter
  • Replace The Set Timing
  • Inspect & Regulate Valve Clearance If Needed
  • Drain The Water Separator
  • Replace The Fuel Filter
  • Clean The Radiator

3. Major Maintenance (2,000 Hours Of Use)

Moreover, for the mini trucks that have been used for more than 2000 hours, here is the checklist for a healthier performance

  • Check & Exchange Fuel Filter
  • Check The Fuel Strainer Element
  • Replace The Coolant
  • Replace The Water Separator
  • Exchange The Distribution Belt And Other Closures, Including The Gasket Seal
  • Replace The Inner Ventilation Filter
  • Spin The Engine Head Bolts
  • Torque The Manifold Nuts

Ten Things to Include in your Truck Maintenance Checklist

An inspection of the mini-truck before the trip is the foundation for functioning a healthy vehicle and guarantees the driver’s protection and the path’s permanence. Additionally, to certify that the truck is flawless and ready to hit the streets, it is crucial to carry out a pre-trip truck inspection.

Further, inspecting the truck after a long journey is equally important to categorize the flaws endured throughout the long trip. For the better performance of the truck and the safety of the driver, here is a list of the ten things you need to look out for and include in your checklist:

  • Check All Lights and Signals
  • Examine the ABS Light on the Trailer
  • Inspect the Tyres
  • Look over the air system
  • Explore the oil leaks
  • Examine for Proper Oil and Coolant Levels
  • Inspect Brake Shoes
  • Look over the Windshield
  • Check mirrors and mirror mountings
  • Inspect Air Hoses

Apart from these ten essential components mentioned above, you also need to check the doors, battery, fuel tanks, drive shaft, mounting bolts, locking jaws, and locking pins for a complete vehicle inspection.


A mini truck maintenance checklist can be a rescuer symbolically and factually. In addition, if you perform proper maintenance on a mini truck, you are assured that these trucks will not fail in times of need.

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